Carton packaging and load protection
Plan cartons, cushioning, tape, strapping, stretch film, and packaging costs.
13 calculators
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- Products per Carton Calculator
Count identical rectangular products in a uniform carton grid.
- Inputs
- Internal carton length, Internal carton width, Internal carton height, Product or bundle length, and 5 more
- Results
- Maximum uniform-grid product count and orientation
- Carton Size Planner
Size a carton from a chosen product arrangement and clearances.
- Inputs
- Product or bundle length, Product or bundle width, Product or bundle height, Products along length, and 5 more
- Results
- Internal and nominal external carton dimensions
- Shipping Box Selector
Compare your boxes for one fixed product bundle by fit and price.
- Inputs
- Internal carton length, Internal carton width, Internal carton height, Price per box (USD), and 5 more
- Results
- Fitting boxes ranked by entered price and internal volume
- Void Fill Calculator
Estimate empty carton volume and expanded fill pack requirements.
- Inputs
- Internal carton length, Internal carton width, Internal carton height, Occupied contents volume, and 3 more
- Results
- Total void volume and volume-based pack requirement
- Pallet Strapping Length Calculator
Total two explicit vertical strap paths and joint allowances.
- Inputs
- Outer loop length span, Outer loop width span, Outer loop vertical span, Identical pallets, and 5 more
- Results
- Total strap length and minimum roll count
- Carton Sealing Tape Calculator
Compare two center strips with a six-strip H seal.
- Inputs
- Center seam length, Transverse edge seam width, Identical cartons, Sealing layout, and 3 more
- Results
- Tape length and roll count by seal pattern
- Packaging Cost Calculator
Add batch materials, packing labor and one-time setup costs.
- Inputs
- Material quantity for the whole batch, Price per material unit (USD), Extra material allowance (%), Finished packages in this batch, and 3 more
- Results
- Material, labor, setup and per-package costs
- Pallet Stretch Wrap Usage Calculator
Estimate unstretched film use from an explicit band-coverage model.
- Inputs
- Outer loaded length, Outer loaded width, Vertical height to cover, Identical pallets, and 7 more
- Results
- Estimated original film length and minimum roll count
- Stretch Film Roll Length Calculator
Estimate original film length from net mass, width, thickness and density.
- Inputs
- Gross roll weight, Core and other non-film tare, Original film width, Original film thickness, and 1 more
- Results
- Net film mass and estimated original roll length
- Cost per Wrapped Pallet Calculator
Use measured original film use and labor time to cost pallet batches.
- Inputs
- Pallets in this process group, Original film used per pallet, Usable original film length per roll, Price per roll (USD), and 4 more
- Results
- Consumed film, labor and total cost per pallet
- Hand Wrap vs. Machine Wrap Calculator
Compare observed process costs and simple machine payback scenarios.
- Inputs
- Machine purchase cost (USD), Installation / setup cost (USD), Annual incremental machine cost (USD), Measured machine film cost per pallet (USD), and 6 more
- Results
- Unit costs, annual net savings and simple payback
- Box Compression Strength Calculator
Estimate box compression test (BCT) strength from a measured edge crush test (ECT), board caliper and inside perimeter.
- Inputs
- Inside length, Inside width, Edge crush test (ECT), lb/in, Board caliper
- Results
- Estimated box compression strength (BCT)
- Box Stacking Load Calculator
Compare a proposed column stack with measured box compression strength and an entered safety factor.
- Inputs
- Measured box compression strength (BCT), Gross weight per box, Boxes high in one aligned column, Additional load above the top box, and 3 more
- Results
- Requested stack load, allowable load and estimated tiers
